On Thu, Jul 24, 2014 at 5:45 AM, Wilson, Jonathan
[off-list ref] wrote:

On Thu, 2014-07-24 at 09:33 +0200, Kay Diederichs wrote:

quoted

On 07/24/2014 04:29 AM, George Rapp wrote:

quoted

[snip]

quoted

Jul 22 21:23:37 backend3 kernel: [95876.375990] ata5.00: exception Emask 0x0 SAct 0x0 SErr 0x0 action 0x6 frozen
Jul 22 21:23:37 backend3 kernel: [95876.376153] ata5.00: failed command: READ DMA
Jul 22 21:23:37 backend3 kernel: [95876.376284] ata5.00: cmd c8/00:08:40:11:81/00:00:00:00:00/e3 tag 11 dma 4096 in
Jul 22 21:23:37 backend3 kernel: [95876.376284]          res 40/00:00:00:4f:c2/00:00:00:00:00/40 Emask 0x4 (timeout)
Jul 22 21:23:37 backend3 kernel: [95876.376750] ata5.00: status: { DRDY }
Jul 22 21:23:37 backend3 kernel: [95876.376874] ata5: hard resetting link
Jul 22 21:23:37 backend3 kernel: ata5.00: exception Emask 0x0 SAct 0x0 SErr 0x0 action 0x6 frozen
Jul 22 21:23:37 backend3 kernel: ata5.00: failed command: READ DMA
Jul 22 21:23:37 backend3 kernel: ata5.00: cmd c8/00:08:40:11:81/00:00:00:00:00/e3 tag 11 dma 4096 in
         res 40/00:00:00:4f:c2/00:00:00:00:00/40 Emask 0x4 (timeout)
Jul 22 21:23:37 backend3 kernel: ata5.00: status: { DRDY }
Jul 22 21:23:37 backend3 kernel: ata5: hard resetting link
Jul 22 21:23:40 backend3 kernel: [95878.742281] ata5.00: configured for UDMA/133
Jul 22 21:23:40 backend3 kernel: [95878.742413] ata5.00: device reported invalid CHS sector 0
Jul 22 21:23:40 backend3 kernel: [95878.742542] ata5: EH complete
Jul 22 21:23:40 backend3 kernel: ata5.00: configured for UDMA/133
Jul 22 21:23:40 backend3 kernel: ata5.00: device reported invalid CHS sector 0
Jul 22 21:23:40 backend3 kernel: ata5: EH complete

The above tends to point to a hardware problem with any of the
following.. disk, cable, controller.

My own experience of such messages, they where always caused by
connection problems in the cables with one being "broken" in a similar
way to how a pair of head phones cut out until the cable is "wobbled"
near the jack plug.

Basically a broken wire in the sata cable that works "most of the time"
but under load fails. It was very badly "kinked" near the plug due to
bad case design not allowing much room between the side panel and the
back of the drive and over time and multiple side panel removals moving
the cable to different drives had degraded the integrity.

Jonathan -

Thanks for your reply. I am planning on moving this system to another
case that (1) is larger and (2) has some better ability to attenuate
vibrations. I might also replace my cables.

The second time I had the above was caused by a loose socket on an add
in card (really cheap one), the vibrations from the washing machine spin
dry sequence would cause it to error if under high load (working out
that two unrelated events had to occur at the same time took a while,
especially as the drive in the second sata socket never had any issues);
it was eventually resolved by using a small piece of selotape which
lifted one side of the cable connector causing a tighter fit on the
contact side... a true "bodge-it and scarper" fix that would make an
engineer proud ;-)

The last three tools used on this server have been epoxy, a pop rivet
gun, and a sheet metal bending bar. I understand your solution (what
we in the US would call "redneck engineering") perfectly... 8^)

Thanks again.
-- 
George Rapp  (Pataskala, OH) Home: george.rapp -- at -- gmail.com
Work: george.rapp -- at -- hp.com (or) george.rapp.ctr -- at -- dfas.mil

A wise and frugal government, which shall restrain men from injuring
one another, which shall leave them otherwise free to regulate their
own pursuits of industry and improvement, and shall not take from the
mouth of labor the bread it has earned. This is the sum of
good government... - Thomas Jefferson, First Inaugural Address