On Fri, Jan 22, 2010 at 11:32 AM, Goswin von Brederlow
[off-list ref] wrote:

Tim Bock [off-list ref] writes:

quoted

Hello,

      I built a raid-1 + lvm setup on a Dell 2950 in December 2008.  The OS
disk (ubuntu server 8.04) is not part of the raid.  Raid is 4 disks + 1
hot spare (all raid disks are sata, 1TB Seagates).

      Worked like a charm for ten months, and then had some kind of disk
problem in October which drove the load average to 13.  Initially tried
a reboot, but system would not come all of the way back up.  Had to boot
single-user and comment out the RAID entry.  System came up, I manually
failed/removed the offending disk, added the RAID entry back to fstab,
rebooted, and things proceeded as I would expect.  Replaced offending
drive.

If a drive goes crazy without actualy dying then linux can spend a
long time trying to get something from the drive. The driver chip can
go crazy or the driver itself can have a bug and lockup. All those
things are below the raid level and if they halt your system then raid
can not do anything about it.

Only when a drive goes bad and the lower layers report an error to the
raid level can raid cope with the situation, remove the drive and keep
running. Unfortunately there seems to be a loose correlation between
cost of the controler (chip) and the likelyhood of a failing disk
locking up the system. I.e. the cheap onboard SATA chips on desktop
systems do that more often than expensive server controler. But that
is just a loose relationship.

MfG
       Goswin

PS: I've seen hardware raid boxes lock up too so this isn't a drawback
of software raid.
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You need to be using drives designed for RAID use with TLER (time
limited error recovery). When the drive encounters an error instead of
attempting to read the data for an extended period of time it just
gives up so the RAID can take care of it.

For example I had a SAS drive start to fail on a hardware RAID server.
Every time it hit a bad spot on the drive you could tell the system
would pause for a brief second as only that drive light was on. The
drive gave up and the RAID determined the correct data. It ran fine
like this until I was able to replace the drive the next day.

Ryan
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